Zirconium titanium sand gravity separation process flow

Zirconium titanium sand gravity separation process flow

Zirconium titanium sand is an important metal mineral resource, which is widely used in ceramics, electronics, optics, aerospace and other fields. However, the grade and quality of zirconium titanium sand are influenced by many factors, such as ore composition, ore properties, ore structure, etc. Therefore, the optimization and improvement of the zirconium titanium sand gravity separation process is of great significance for improving the quality and grade of zirconium titanium sand.

1、 Basic Principles of Zirconium Titanium Sand Gravity Separation Process

The zirconium titanium sand gravity separation process is a physical separation of raw ore, separating impurities and low-grade minerals from high-grade minerals, thereby improving the grade and quality of zirconium titanium sand. The basic principle of the zirconium titanium sand gravity separation process is to process the raw ore through multi-level processes such as rough selection, intermediate selection, and selection, and separate minerals with different particle sizes and densities to achieve the goal of improving grade and quality.

2、 Operating Steps of Zirconium Titanium Sand Gravity Separation Process

1. Rough selection

The rough selection of zirconium titanium sand is mainly carried out through a gravity separator, which performs preliminary separation and screening of the raw ore. During the rough selection process, it is necessary to adjust the stroke, stroke rate, and water volume of the gravity separator to achieve the best separation effect. Usually, the grade of zirconium titanium sand after rough selection is relatively low, and further intermediate selection and selection are needed.

2. Selected

The selection of zirconium titanium sand is mainly carried out through a cyclone separator, which further separates and screens the roughly selected zirconium titanium sand. During the selection process, it is necessary to adjust the rotation speed and water volume of the cyclone separator to achieve the best separation effect. Usually, the grade of zirconium titanium sand after selection is higher, but further selection is still needed.

3. Selection

The selection of zirconium titanium sand is mainly carried out through a vibration sorting machine, and the selected zirconium titanium sand is finally separated and screened. During the selection process, it is necessary to adjust the amplitude, frequency, and inclination angle of the vibration sorting machine to achieve the best separation effect. Usually, the selected zirconium titanium sand has a high grade and quality, and can be directly used for production.

3、 Optimization of Zirconium Titanium Sand Gravity Separation Process Flow

The optimization of the zirconium titanium sand gravity separation process mainly aims to improve and adjust the existing problems in the process, in order to improve the grade and quality of zirconium titanium sand. Specific optimization measures include:

1. Optimize the parameters of the sorting machine, such as adjusting the stroke, stroke, and water volume of the gravity sorting machine, adjusting the rotation speed and water volume of the cyclone separator, and adjusting the amplitude, frequency, and inclination angle of the vibration sorting machine to achieve the best separation effect.

2. Introducing new sorting equipment, such as advanced sorting equipment such as airflow sorting machines and electromagnetic sorting machines, can more accurately separate and screen minerals.

3. Optimizing the pre-treatment process of ore, such as using new ore crushing and screening techniques, can make the ore more detailed and uniform, which is beneficial for subsequent sorting processes.

000 @ 0004. Introducing automation control technology, such as the use of PLC, DCS, and other automation control systems, can achieve automation control and optimization of the sorting process, improve production efficiency and product quality.

4、 Summary

The optimization and improvement of the zirconium titanium sand gravity separation process is of great significance for improving the quality and grade of zirconium titanium sand. By optimizing and improving the existing process flow, sorting efficiency and product quality can be improved, production costs and environmental pollution can be reduced, and sustainable development can be achieved.

Zirconium titanium sand gravity separation process flow